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Open Top Container: Sizes, Crane Loading and OOG Rules

An open top container is a standard box without a fixed roof. You load it from above by crane, cover it with a tarpaulin, and ship cargo that is too tall for a door.

Written by our operations team in Ho Chi Minh City. · Jump to dimensions

40ft open top container ISO 42U1 with doors open and a machine lashed inside, data plate showing payload 28,750 kg
40′ open top (ISO 42U1) loaded with a machine for export via Cat Lai, November 2025. The plate reads max gross 32,500 kg, payload 28,750 kg, 65.9 m³.
28,750 kgpayload on the 40′ open top in the photo above
5 × 20′OT boxes trucked from Vung Tau to Dong Xuyen in one lot
4.35 mheight limit for a container truck on Vietnamese roads
30 mintrucking plan once we have dimensions

Short answer: use an open top container when your cargo is too tall to go through the door or must be lifted in from above, but is not wider than the box. If it is also too wide, you need a flat rack. If it sticks out above the top, it becomes over-height (OOG) cargo and needs carrier approval before booking.

What is an open top container?

An open top container (OT) has the same steel walls, floor and doors as a dry container. The difference is the roof. Instead of a fixed steel roof, it has removable roof bows and a heavy-duty tarpaulin that is tied down along the top rails.

Most units also have a swing door header. The steel beam above the doors can be swung out of the way, so a tall item can be pushed or lifted in through the door end as well as from the top.

Typical cargo for an open top container:

  • Tall machinery such as presses, electrical cabinets, boilers and heat exchangers.
  • Heavy items that need a crane: steel coils, cable reels, steel frames and structures.
  • Bulk or loose items loaded by grab or excavator, such as scrap or stone.
  • Long items that are easier to drop in from above than to slide through the door.

Open top container dimensions (20ft and 40ft)

Sizes vary slightly between carriers and container builders, so treat the table as typical values and check the spec sheet of the carrier you book with. Payload in particular differs from box to box.

Typical value20′ OT (22U1)40′ OT (42U1)
Internal lengthabout 5.89 mabout 12.03 m
Internal widthabout 2.35 mabout 2.35 m
Internal heightabout 2.35 mabout 2.35 m
Door opening (W × H)about 2.34 × 2.28 mabout 2.34 × 2.28 m
Roof opening (L × W)about 5.4 × 2.2 mabout 11.8 × 2.2 m
Max gross weight30,480 kg30,480–32,500 kg
Tareabout 2,200–2,400 kgabout 3,750–4,000 kg
Payloadabout 28,000 kgabout 26,500–28,750 kg
Volumeabout 32 m³about 65–66 m³

The photo at the top of this page shows a real example: the data plate on that 40′ open top container reads max gross 32,500 kg, tare 3,750 kg, payload 28,750 kg and 65.9 m³. Always read the plate on the box you receive, not the brochure.

Weight on the road is a separate limit. A 20′ open top can carry about 28 t at sea, but in Vietnam the truck, trailer and cargo together must stay within 48 t gross without a permit. Heavy 20′ boxes often need a lowbed or a permit even when the cargo fits inside the container.

Open top vs flat rack vs standard container

The three boxes solve different problems. Choose by the dimension that does not fit, not by the cargo name.

Your cargo is…Best boxWhy
Within 2.3 m wide and 2.2 m high, can go through the doorStandard dry containerCheapest, no special equipment
Too tall for the door, or must be lifted in from above, but within the widthOpen top containerWalls protect the cargo; tarpaulin keeps rain out
Too wide for any container, or wider and tallerFlat rackNo side walls, so over-width is possible
Too large or heavy for any containerBreakbulk or Ro-RoLoaded as a single piece, in the hold or on deck

For the flat rack side of the decision, see our flat rack container dimensions guide. For units that fit neither box, see breakbulk and heavy lift in Vietnam.

When the cargo is taller than the open top container

If the cargo rises above the top rails, the box is over-height. It is then out-of-gauge (OOG) cargo, and three things change.

  • Carrier approval first. The carrier must accept the exact height before you book. Send a drawing with the highest point marked.
  • Stowage and cost. An over-height box blocks the slot above it on deck, so carriers charge an OOG surcharge that reflects the lost space.
  • Cover. The standard tarpaulin cannot be closed flat. The cargo needs its own weather protection or an over-height cover that is fixed properly.

On the road the limit is lower than many shippers expect. In Vietnam a container vehicle needs an oversize permit when its total height passes 4.35 m. A standard 8’6″ box on a normal chassis already stands at about 4 m, so cargo sticking out more than roughly 30 cm usually needs a permit, a lowbed, or both. Our project cargo in Vietnam page explains the permit rules and lead times.

How to load an open top container by crane

Crane loading is the main reason to choose an open top. The steps we follow on a typical job:

Prepare the boxRemove the tarpaulin and the roof bows, swing the door header if needed, and check the floor for damage.
Plan the liftConfirm weight, centre of gravity and lifting points from the drawing; choose the crane and slings with margin.
Lower and placeLower the cargo straight down onto timber dunnage; spread the load over the floor cross-members.
Secure and closeLash to the rated lashing points, refit the bows, close and seal the tarpaulin, and take photos before the doors close.
Open top container: tower crane on a 40ft flat rack hauled by a Project Shipping truck at night
Tower crane on a 40′ flat rack, Cat Lai port → National Route 13, overnight (March 2026).

The roof bows matter more than they look. They give the side walls some of their stiffness, so we refit them after loading whenever the cargo height allows.

Send L×W×H and weight. We tell you within 30 minutes whether it fits an open top, a flat rack or neither.

Add the port and the delivery site and we include the trucking plan and net rate in the same reply.

Tarpaulin, lashing and securing

The tarpaulin is part of the container, not a free extra. It is threaded through eyelets and tied along the top rails, and on export the customs seal often goes on the tarpaulin cable as well as the doors. A torn or badly tied tarpaulin lets water in and can be a reason for a carrier to refuse the box.

Inside the box, the cargo must not move in any direction. We use:

  • Lashing points on the floor and side rails, within the rated load the carrier states for that container.
  • Polyester straps or chain with ratchets, pulled tight in pairs so the load stays centred.
  • Timber chocks and dunnage against the floor, so the cargo cannot slide and the weight is spread.
  • Photos at each stage: before loading, after lashing and after closing the tarpaulin.
Steel frame lashed with orange polyester straps inside an open top container before export from Vietnam
Steel frame lashed with straps inside an open top before the tarpaulin went on (November 2025).

Our crew issues a lashing certificate for the cargo we secure. Carriers and surveyors ask for it on heavy or OOG units, and it gives your customer a record of how the cargo left.

Open top container shipments in Vietnam: what we see

Open tops move through most container terminals in the south, as well as Hai Phong in the north. A few recent jobs from our files:

DateCargo and routeNote
Aug 2025Boiler components, 2 × 40′ OTParts included a heat exchanger
Nov 20255 × 20′ OT, Vung Tau → Dong Xuyen industrial zoneFive boxes moved as one lot
Nov 20252 × 40′ OT + 2 × 40′ flat rack, Bau Bang → Cat Lai for exportMachinery lashed inside the boxes
Jun 202640′ OT + 40′ flat rack, Hai Phong port → local yardCrane loading at the yard
Jul 20266 cable reels, Cat Lai → Khanh HoaReels moved onto two lowbeds for the road leg
Large cable reels on a Project Shipping lowbed at night at Cat Lai port, next to Evergreen containers
Cable reels moved onto our lowbed at Cat Lai for the road leg to Khanh Hoa (July 2026).

Two lessons repeat on these jobs. First, a heavy 20′ open top is often a road problem rather than a sea problem, so the truck must be chosen before the box. Second, empty OT units can be scarce at short notice in Vietnam, so book the equipment early and confirm the pick-up depot.

What to send for an open top container quote

  • L × W × H and weight of each piece, and the highest point if the cargo is irregular.
  • Drawing or photos with lifting points and centre of gravity.
  • Port of loading or discharge, and the pick-up or delivery address.
  • Ready date and whether cargo can get wet (tarpaulin only) or needs extra cover.

Rules for container weight are set at sea by IMO (SOLAS VGM requirements); the verified gross mass of your container must be declared before loading on the vessel.

FAQ: open top container

What is the difference between an open top container and a flat rack?
An open top has side walls, end walls and doors; only the roof is open. A flat rack has no side walls and no roof. Use an open top for tall cargo that fits the width, and a flat rack for cargo that is too wide.
How much can a 40ft open top container carry?
Typically between about 26.5 t and 28.75 t, depending on the box. The 40′ box in our photo has a payload of 28,750 kg. Check the plate on the container and remember that road weight limits in Vietnam may be lower than the sea limit.
Can cargo stick out above an open top container?
Yes, but then it is over-height out-of-gauge cargo. The carrier must approve the exact height before booking, an OOG surcharge applies, and the cargo needs its own weather protection.
Does an open top container keep cargo dry?
The tarpaulin keeps out rain when it is in good condition and tied correctly. It is not as tight as a steel roof, so sensitive cargo should also be wrapped or packed.
Do I need a road permit to truck an open top container in Vietnam?
Not if the cargo is inside the box and the truck stays within the legal limits. You need an oversize permit when the total height passes 4.35 m for a container vehicle, or when the gross vehicle weight passes 48 t.
Can you load and lash an open top container for us in Vietnam?
Yes. We arrange the crane, load and lash with our own crew, issue a lashing certificate and send you photos at each stage.

Related guides

OOG cargo in Vietnam

Flat rack and open top handling, carrier approval and pick-up at Vietnamese terminals.

OOG cargo →

Flat rack dimensions

20′ and 40′ flat rack sizes, payload and when to choose one.

Flat rack guide →

Vietnam ports guide

Which terminal handles what for OOG and project cargo.

Ports guide →

Have an open top or OOG shipment to or from Vietnam?

Tony Tuan, CEO: WhatsApp +84 909 411 668 · ceo@projectshipping.vn
Nura Tu, Overseas Department: WhatsApp +84 906 770 650 · overseas@projectshipping.vn
Calling from Vietnam: 0909 411 668

Last updated: October 2026 · By Tony Tuan, CEO, Project Shipping

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